Detailed Instruction Manual of Special Hydraulic Press for CNC Forming of Metal Fence Frame of Dishwasher
I. Equipment Overview
This hydraulic press is specially designed for the CNC forming of the metal fence frame of the dishwasher. It adopts advanced CNC technology and has the characteristics of high precision, high efficiency and high stability.
II. Main Technical Parameters
Nominal pressure: [Specific pressure value]
Maximum stroke: [Stroke value]
Workbench size: [Length × Width]
Motor power: [Power value]
Working speed: Adjustable to meet different process requirements
Precision control: Position accuracy can reach ±[Specific accuracy value], and pressure accuracy is within ±[Specific accuracy value]
III. Equipment Features
High-precision CNC system: It can achieve precise pressure control and stroke adjustment to ensure the accuracy and consistency of the forming of the metal fence frame.
Strong pressure output: It can meet the forming requirements of various metal materials.
Stable structural design: The machine body is firm and can effectively resist the impact force during the forming process to ensure the long-term stable operation of the equipment.
Fast response: The response time is short, improving production efficiency.
Energy-saving design: Compared with traditional hydraulic presses, it can save a certain amount of energy consumption.
Simple operation: It is equipped with a user-friendly operation interface, which is easy for operators to master and set parameters.
Safety protection: It is equipped with multiple safety protection devices, such as overload protection and stroke limit protection, to ensure the safety of operators and equipment.
IV. Working Principle
The hydraulic pump is controlled by the CNC system to drive the cylinder, generating pressure to act on the mold, so that the metal sheet is formed into the metal fence frame of the dishwasher in the mold.
V. Operating Steps
Preparations before Startup
Check whether the appearance of the equipment is intact and whether each component is firmly connected.
Confirm whether the hydraulic oil level is normal.
Clean the workbench surface to ensure there are no debris affecting the work.
Startup of the Equipment
Turn on the main power switch and start the CNC system.
Wait for the system initialization to complete and check whether the parameters on the display screen are normal.
Parameter Setting
According to the process requirements of the metal fence frame, input relevant parameters such as pressure, stroke and speed in the CNC system.
Confirm that the set parameters are accurate.
Loading and Positioning
Place the metal sheet to be processed on the workbench and use the positioning device to ensure its position is accurate.
Start Forming
Press the start button, and the hydraulic press starts to work according to the set parameters.
Monitoring during the Forming Process
Closely observe the operating status of the equipment during the forming process, including pressure changes and whether the stroke is accurate.
Pay attention to the forming situation of the metal sheet to ensure there are no abnormalities.
Unloading
After the forming is completed, press the stop button. After the equipment stops running, carefully remove the formed metal fence frame.
Shutdown of the Equipment
Turn off the power of the CNC system.
Turn off the main power switch.
VI. Maintenance and Care
Regularly check the sealing of the hydraulic system and deal with any leakage in time.
Keep the equipment clean and regularly clean the workbench surface and the machine body.
Check whether the connections of the electrical system are loose to ensure the circuit is normal.
Replace the hydraulic oil regularly to ensure the oil quality is clean.
Regularly inspect and maintain the mold to maintain its accuracy and surface quality.
Pay attention to the working environment of the equipment and avoid long-term operation in harsh environments such as high temperature and humidity.
VII. Common Faults and Troubleshooting Methods
Insufficient pressure: Check whether the hydraulic pump works normally, whether the hydraulic oil is sufficient and whether there is any leakage.
Inaccurate stroke: Check whether the sensor is normal and whether the parameter settings of the CNC system are correct.
Abnormal noise or vibration of the equipment: Check whether the connections of each component are loose and whether there is any foreign object interference.
VIII. Precautions
Operators should undergo professional training and be familiar with the operation methods and safety precautions of the equipment.
During the operation of the equipment, it is strictly forbidden to extend hands or other objects into the working area.
Do not change the parameters in the CNC system at will to avoid affecting the performance of the equipment and product quality.
In case of emergency, press the emergency stop button immediately.
Regularly maintain and care for the equipment to extend the service life of the equipment and ensure the working accuracy.
The above manual is for reference only. The actual content may vary due to different manufacturers and models of hydraulic presses. Before using the specific equipment, be sure to carefully read the manual attached to the equipment and operate and maintain it in accordance with the manufacturer's instructions.
